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简介
本书是按照我国高等教育要与国际接轨,培养国际性复合型人才的要求,结合作者近年来在“质量工程”建设方面的实践与成果编著的英汉双语教材。这是我国第一部以中、英文形式编写的“机械制造技术基础”双语教材。本书由机械工程类专业的多门技术基础课的核心内容综合而成。本着“重基础、精内容、强实践”的原则,吸取国外同类教材的特点,以机械制造技术为主线,重视基本概念、基本理论和基本方法的学习,并通过相关实践教学环节的训练,理论联系实际,培养学生科技创新和工程实践的能力。全书共有7章。主要内容包括金属切削原理、机床与刀具、机械加工工艺规程的制订、机床夹具设计原理、加工质量的分析与控制、机械装配技术基础、先进制造技术等。全书配套齐全。不仅有与双语教材配套的电子教案和电子课件(教师版),还有对应的双语习题集(学生版)和主要习题解答(教师版),均由机械工业出版社出版或提供。本书内容综合性强、编写体系新颖,可作为高等院校机械工程类专业和近机械类专业本、专科生的教材或教学参考书,特别适合作为同类课程的双语教材,也可供机械制造业工程技术人员参考。
目录
Preface 前言
Introduction 绪论
0.1 Manufacturing industry and its position in national economy 制造业及其在国民经济中的地位
0.2 Development of machine manufacturing technology 机械制造技术的发展
0.3 The research objects and the purpose of the book 本书的研究对象和目的
0.4 Requirements for learners 学习要求
Chapter 1 Principles of Metal Cutting 金属切削原理
1.1 Introduction 概述
1.2 Basic knowledge of metal cutting 金属切削的基本知识
1.2.1 Cutting motions and machining variables 切削运动与切削用量
1.2.2 Geometry of cutting tools 刀具的几何形状
1.2.3 Undeformed chip dimensions 切削层参数
1.2.4 Cutting tool materials 刀具材料
1.3 Basic theory of the metal cutting process 金属切削过程的基本理论
1.3.1 Deformation in the metal cutting process 金属切削过程中的变形
1.3.2 Cutting forces and cutting power 切削力与切削功率
1.3.3 Cutting heat and cutting temperature 切削热与切削温度
1.3.4 Tool wear and tool life 刀具磨损与刀具寿命
1.4 Applications of basic theory in the cutting process 金属切削基本规律的应用
1.4.1 Control of chips 切屑的控制
1.4.2 Machinability 切削加工性
1.4.3 Cutting fluids 切削液
1.4.4 Proper choice of tool geometric parameters 刀具几何参数的合理选择
1.4.5 Proper choice of cutting variables 切削用量的合理选择
Chapter 2 Machine Tools and Cutting Tools 机床与刀具
2.1 Introduction 概述
2.1.1 Classification and model of machine tools 机床的分类及型号
2.1.2 Methods of surface generating and kinematic analysis of machine tools 表面的形成方法与机床运动分析
2.2 Lathes and lathe cutters 车床与车刀
2.2.1 Basic contents of turning 车削的基本内容
2.2.2 Constructional features of a center lathe (CA6140) CA6140卧式车床的结构特征
2.2.3 Lathe cutters 车刀
2.3 Grinding wheels and grinding machines 砂轮与磨床
2.3.1 Introduction 概述
2.3.2 Grinding wheels 砂轮
2.3.3 Grinding machines 磨床
2.4 Gear cutting machines and cutting tools 齿轮加工机床及其刀具
2.4.1 Gear cutting methods 齿轮加工方法
2.4.2 Gear cutting machines 齿轮加工机床
2.4.3 Gear cutting tools 齿轮刀具
2.5 Other machine tools and cutting tools 其他类型的机床与刀具
2.5.1 Hole.making machine tools and cutting tools 孔加工机床与刀具
2.5.2 Milling machines and milling cutters 铣床与铣刀
Chapter 3 Machining Process Planning 机械加工工艺规程的制订
3.1 Basic concepts 基本概念
3.1.1 Production course and process course of the machine 机器的生产过程和工艺过程
3.1.2 Elements of process course 工艺过程的组成
3.1.3 Production program and production type 生产纲领和生产类型
3.2 Procedure of process planning 工艺规程制订的步骤
3.2.1 Process rule and its functions 工艺规程及其作用
3.2.2 Original information required in process planning 制订工艺规程所需的原始资料
3.2.3 Procedure of process planning 工艺规程制订的步骤
3.3 Selection of location datum 定位基准的选择
3.3.1 Datum and its classification 基准及其分类
3.3.2 Selection of location datum 定位基准的选择
3.4 Drawing up the process route工艺路线的拟订
3.4.1 Selection of surface machining methods 表面加工方法的选择
3.4.2 The division of machining phases 加工阶段的划分
3.4.3 Process concentration and dispersal 工序集中与工序分散
3.4.4 Arrangement of operation sequence 工序顺序的安排
3.5 Determination of machining allowance 加工余量的确定
3.5.1 Concept of machining allowance 加工余量的概念
3.5.2 Factors affecting machining allowance 影响加工余量的因素
3.5.3 Methods to determine machining allowance 确定加工余量的方法
3.6 Determination of operation dimensions and their tolerances 工序尺寸及其公差的确定
3.6.1 Introduction 概述
3.6.2 Dimension chain 尺寸链
3.6.3 Calculation formulas of dimension chains 尺寸链的基本计算公式
3.6.4 Examples of calculating process dimension chains 工艺尺寸链计算举例
3.7 Economic analysis of technological processes 工艺过程的经济分析
3.7.1 Determination of time rating 时间定额的确定
3.7.2 Economic analysis of process plans 工艺方案的经济性分析
Chapter 4 Design Principles of Machine Tool Fixtures 机床夹具设计原理
4.1 Introduction to machine tool fixtures 机床夹具概述
4.1.1 Introduction to fixtures 夹具概述
4.1.2 Classification of fixtures 夹具的分类
4.1.3 Functions and elements of fixtures 夹具的功用和组成
4.2 Location of the workpiece in a fixture 工件在夹具中的定位
4.2.1 Location principles 工件定位原理
4.2.2 Locators 定位元件
4.2.3 Analysis and calculation of location errors 定位误差的分析与计算
4.3 Clamping of the workpiece 工件的夹紧
4.3.1 Elements and requirements of the clamping device 夹紧装置的组成和要求
4.3.2 Principles of determining the clamping force 夹紧力的确定原则
4.3.3 Several commonly used clamping mechanisms几种常用的夹紧机构
4.4 Other devices in machine tool fixtures 机床夹具的其他装置
4.4.1 Indexing device 分度装置
4.4.2 Tool guiding element 刀具引导元件
4.4.3 Tool aligning device 对刀装置
4.4.4 Connecting elements 连接元件
4.5 Methods to design special.purpose fixtures 专用夹具的设计方法
4.5.1 Basic requirements for the design of special.purpose fixtures 专用夹具设计的基本要求
4.5.2 Approaches and procedures for the design of special-purpose fixtures 专用夹具设计的方法和步骤
4.5.3 A case of special.purpose fixture design专用夹具设计案例
Chapter 5 Analysis and Control of Machining Quality 机械加工质量分析与控制
5.1 Introduction 概述
5.1.1 Introduction to machining quality 机械加工质量概述
5.1.2 Basic concepts of machining accuracy 机械加工精度的基本概念
5.1.3 Basic concepts of machined surface quality 加工表面质量的基本概念
5.2 Factors affecting machining accuracy 影响加工精度的因素
5.2.1 Machining principle errors 加工原理误差
5.2.2 Errors of machine tools机床误差
5.2.3 Errors caused by elastic deformation of process systems 工艺系统弹性变形引起的加工误差
5.2.4 Errors caused by thermal deformation of process systems 工艺系统热变形引起的加工误差
5.2.5 Errors caused by inner stress of the workpiece 工件内应力引起的误差
5.3 Statistic analysis of machining errors 加工误差的统计分析
5.3.1 Categories of machining errors 加工误差的分类
5.3.2 Distribution curve method 分布曲线分析法
5.3.3 Point diagram method 点图分析法
5.4 Factors influencing surface quality 影响加工表面质量的因素
5.4.1 Factors influencing surface roughness 影响表面粗糙度的因素
5.4.2 Factors influencing physical and mechanical properties of surface layer 影响表面层物理力学性能的因素
5.5 Vibrations in machining processes 机械加工过程中的振动
5.5.1 Introduction 概述
5.5.2 Forced vibration in machining processes 机械加工过程中的强迫振动
5.5.3 Self.excited vibration in machining processes 机械加工过程中的自激振动
5.5.4 Ways to control vibrations in machining processes 控制机械加工振动的方法
Chapter 6 Fundamentals of Machine Assembly Technology 机械装配技术基础
6.1 Introduction 概述
6.1.1 Concept of assembly accuracy 装配精度的概念
6.1.2 Factors affecting assembly accuracy 影响装配精度的因素
6.1.3 Relation of part accuracy to assembly accuracy 零件精度与装配精度的关系
6.2 Assembly methods 装配方法
6.2.1 Assembly dimension chain 装配尺寸链
6.2.2 Interchangeable assembly method 互换装配法
6.2.3 Selective assembly method 选择装配法
6.2.4 Individual fitting assembly method 修配装配法
6.2.5 Adjustment assembly method 调整装配法
6.3 Assembly process planning 装配工艺规程的制订
6.3.1 Major contents of assembly process regulation装配工艺规程的主要内容
6.3.2 Principles and original information required in assembly process planning 制订装配工艺规程的基本原则及所需要的原始资料
6.3.3 Approaches to assembly process planning 制订装配工艺规程的方法与步骤
Chapter 7 Brief Introduction to Advanced Manufacturing Technology先进制造技术简介
7.1 Introduction 概述
7.1.1 Definition of advanced manufacturing technology 先进制造技术的定义
7.1.2 Characteristics of advanced manufacturing technology 先进制造技术的特点
7.2 Advanced machining technology 先进加工技术
7.2.1 Ultra.precision machining technology 超精密加工技术
7.2.2 Nanofabrication technology 纳米加工技术
7.2.3 High.speed machining technology 高速加工技术
7.2.4 Modern non.traditional machining technology 现代特种加工技术
7.2.5 Rapid prototyping & manufacturing technology 快速原型制造技术
References参考文献
Introduction 绪论
0.1 Manufacturing industry and its position in national economy 制造业及其在国民经济中的地位
0.2 Development of machine manufacturing technology 机械制造技术的发展
0.3 The research objects and the purpose of the book 本书的研究对象和目的
0.4 Requirements for learners 学习要求
Chapter 1 Principles of Metal Cutting 金属切削原理
1.1 Introduction 概述
1.2 Basic knowledge of metal cutting 金属切削的基本知识
1.2.1 Cutting motions and machining variables 切削运动与切削用量
1.2.2 Geometry of cutting tools 刀具的几何形状
1.2.3 Undeformed chip dimensions 切削层参数
1.2.4 Cutting tool materials 刀具材料
1.3 Basic theory of the metal cutting process 金属切削过程的基本理论
1.3.1 Deformation in the metal cutting process 金属切削过程中的变形
1.3.2 Cutting forces and cutting power 切削力与切削功率
1.3.3 Cutting heat and cutting temperature 切削热与切削温度
1.3.4 Tool wear and tool life 刀具磨损与刀具寿命
1.4 Applications of basic theory in the cutting process 金属切削基本规律的应用
1.4.1 Control of chips 切屑的控制
1.4.2 Machinability 切削加工性
1.4.3 Cutting fluids 切削液
1.4.4 Proper choice of tool geometric parameters 刀具几何参数的合理选择
1.4.5 Proper choice of cutting variables 切削用量的合理选择
Chapter 2 Machine Tools and Cutting Tools 机床与刀具
2.1 Introduction 概述
2.1.1 Classification and model of machine tools 机床的分类及型号
2.1.2 Methods of surface generating and kinematic analysis of machine tools 表面的形成方法与机床运动分析
2.2 Lathes and lathe cutters 车床与车刀
2.2.1 Basic contents of turning 车削的基本内容
2.2.2 Constructional features of a center lathe (CA6140) CA6140卧式车床的结构特征
2.2.3 Lathe cutters 车刀
2.3 Grinding wheels and grinding machines 砂轮与磨床
2.3.1 Introduction 概述
2.3.2 Grinding wheels 砂轮
2.3.3 Grinding machines 磨床
2.4 Gear cutting machines and cutting tools 齿轮加工机床及其刀具
2.4.1 Gear cutting methods 齿轮加工方法
2.4.2 Gear cutting machines 齿轮加工机床
2.4.3 Gear cutting tools 齿轮刀具
2.5 Other machine tools and cutting tools 其他类型的机床与刀具
2.5.1 Hole.making machine tools and cutting tools 孔加工机床与刀具
2.5.2 Milling machines and milling cutters 铣床与铣刀
Chapter 3 Machining Process Planning 机械加工工艺规程的制订
3.1 Basic concepts 基本概念
3.1.1 Production course and process course of the machine 机器的生产过程和工艺过程
3.1.2 Elements of process course 工艺过程的组成
3.1.3 Production program and production type 生产纲领和生产类型
3.2 Procedure of process planning 工艺规程制订的步骤
3.2.1 Process rule and its functions 工艺规程及其作用
3.2.2 Original information required in process planning 制订工艺规程所需的原始资料
3.2.3 Procedure of process planning 工艺规程制订的步骤
3.3 Selection of location datum 定位基准的选择
3.3.1 Datum and its classification 基准及其分类
3.3.2 Selection of location datum 定位基准的选择
3.4 Drawing up the process route工艺路线的拟订
3.4.1 Selection of surface machining methods 表面加工方法的选择
3.4.2 The division of machining phases 加工阶段的划分
3.4.3 Process concentration and dispersal 工序集中与工序分散
3.4.4 Arrangement of operation sequence 工序顺序的安排
3.5 Determination of machining allowance 加工余量的确定
3.5.1 Concept of machining allowance 加工余量的概念
3.5.2 Factors affecting machining allowance 影响加工余量的因素
3.5.3 Methods to determine machining allowance 确定加工余量的方法
3.6 Determination of operation dimensions and their tolerances 工序尺寸及其公差的确定
3.6.1 Introduction 概述
3.6.2 Dimension chain 尺寸链
3.6.3 Calculation formulas of dimension chains 尺寸链的基本计算公式
3.6.4 Examples of calculating process dimension chains 工艺尺寸链计算举例
3.7 Economic analysis of technological processes 工艺过程的经济分析
3.7.1 Determination of time rating 时间定额的确定
3.7.2 Economic analysis of process plans 工艺方案的经济性分析
Chapter 4 Design Principles of Machine Tool Fixtures 机床夹具设计原理
4.1 Introduction to machine tool fixtures 机床夹具概述
4.1.1 Introduction to fixtures 夹具概述
4.1.2 Classification of fixtures 夹具的分类
4.1.3 Functions and elements of fixtures 夹具的功用和组成
4.2 Location of the workpiece in a fixture 工件在夹具中的定位
4.2.1 Location principles 工件定位原理
4.2.2 Locators 定位元件
4.2.3 Analysis and calculation of location errors 定位误差的分析与计算
4.3 Clamping of the workpiece 工件的夹紧
4.3.1 Elements and requirements of the clamping device 夹紧装置的组成和要求
4.3.2 Principles of determining the clamping force 夹紧力的确定原则
4.3.3 Several commonly used clamping mechanisms几种常用的夹紧机构
4.4 Other devices in machine tool fixtures 机床夹具的其他装置
4.4.1 Indexing device 分度装置
4.4.2 Tool guiding element 刀具引导元件
4.4.3 Tool aligning device 对刀装置
4.4.4 Connecting elements 连接元件
4.5 Methods to design special.purpose fixtures 专用夹具的设计方法
4.5.1 Basic requirements for the design of special.purpose fixtures 专用夹具设计的基本要求
4.5.2 Approaches and procedures for the design of special-purpose fixtures 专用夹具设计的方法和步骤
4.5.3 A case of special.purpose fixture design专用夹具设计案例
Chapter 5 Analysis and Control of Machining Quality 机械加工质量分析与控制
5.1 Introduction 概述
5.1.1 Introduction to machining quality 机械加工质量概述
5.1.2 Basic concepts of machining accuracy 机械加工精度的基本概念
5.1.3 Basic concepts of machined surface quality 加工表面质量的基本概念
5.2 Factors affecting machining accuracy 影响加工精度的因素
5.2.1 Machining principle errors 加工原理误差
5.2.2 Errors of machine tools机床误差
5.2.3 Errors caused by elastic deformation of process systems 工艺系统弹性变形引起的加工误差
5.2.4 Errors caused by thermal deformation of process systems 工艺系统热变形引起的加工误差
5.2.5 Errors caused by inner stress of the workpiece 工件内应力引起的误差
5.3 Statistic analysis of machining errors 加工误差的统计分析
5.3.1 Categories of machining errors 加工误差的分类
5.3.2 Distribution curve method 分布曲线分析法
5.3.3 Point diagram method 点图分析法
5.4 Factors influencing surface quality 影响加工表面质量的因素
5.4.1 Factors influencing surface roughness 影响表面粗糙度的因素
5.4.2 Factors influencing physical and mechanical properties of surface layer 影响表面层物理力学性能的因素
5.5 Vibrations in machining processes 机械加工过程中的振动
5.5.1 Introduction 概述
5.5.2 Forced vibration in machining processes 机械加工过程中的强迫振动
5.5.3 Self.excited vibration in machining processes 机械加工过程中的自激振动
5.5.4 Ways to control vibrations in machining processes 控制机械加工振动的方法
Chapter 6 Fundamentals of Machine Assembly Technology 机械装配技术基础
6.1 Introduction 概述
6.1.1 Concept of assembly accuracy 装配精度的概念
6.1.2 Factors affecting assembly accuracy 影响装配精度的因素
6.1.3 Relation of part accuracy to assembly accuracy 零件精度与装配精度的关系
6.2 Assembly methods 装配方法
6.2.1 Assembly dimension chain 装配尺寸链
6.2.2 Interchangeable assembly method 互换装配法
6.2.3 Selective assembly method 选择装配法
6.2.4 Individual fitting assembly method 修配装配法
6.2.5 Adjustment assembly method 调整装配法
6.3 Assembly process planning 装配工艺规程的制订
6.3.1 Major contents of assembly process regulation装配工艺规程的主要内容
6.3.2 Principles and original information required in assembly process planning 制订装配工艺规程的基本原则及所需要的原始资料
6.3.3 Approaches to assembly process planning 制订装配工艺规程的方法与步骤
Chapter 7 Brief Introduction to Advanced Manufacturing Technology先进制造技术简介
7.1 Introduction 概述
7.1.1 Definition of advanced manufacturing technology 先进制造技术的定义
7.1.2 Characteristics of advanced manufacturing technology 先进制造技术的特点
7.2 Advanced machining technology 先进加工技术
7.2.1 Ultra.precision machining technology 超精密加工技术
7.2.2 Nanofabrication technology 纳米加工技术
7.2.3 High.speed machining technology 高速加工技术
7.2.4 Modern non.traditional machining technology 现代特种加工技术
7.2.5 Rapid prototyping & manufacturing technology 快速原型制造技术
References参考文献
Fundamentals of Manufacturing Technology 机械制造技术基础
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