简介
Summary:
Publisher Summary 1
Clute has been a food management specialist for over 20 years, and he has written this summary of basic quality control program requirements for food science engineers and plant managers who need to address recalls and comply with local, state and federal standards. The author describes safety guidelines for pest control, lot coding, organizational charts, specifications, supplier certification and sanitation and uses the HACCP framework to define current food safety programs. A CD-ROM is included that contains all supporting programs and documentation, including tables, spreadsheets and program outlines. Annotation 漏2009 Book News, Inc., Portland, OR (booknews.com)
目录
Table Of Contents:
The Author xix
Preface xxi
Chapter 1 Introduction
Top-Down Quality Management 3
The Cost of Quality 5
The Role of Management in Quality Control 6
Chapter 2 Quality: Role and Function 11
The Role of Quality 11
Establishing the Standards or Baseline 11
Measuring Compliance against the Baseline 12
Reporting Noncompliance 13
Sharing the Experience 14
The Quality Control鈥揚roduction Relationship 14
The Secretive and Compartmentalized Relationship 15
The Divisive or Adversarial Relationship 15
The Conciliatory Team-Building Relationship 15
The Quality Control鈥揤endor Relationship 16
The Quality Control鈥揅ustomer Relationship 17
The Quality Control鈥揜egulatory Agency Relationship 18
Chapter 3 Quality Control Systems Development Overview 19
HACCP Manual Cover 23
HACCP Manual Spine Label 24
Quality Control Manual Cover 25
Quality Control Manual Spine Label 26
Pest Control Book 1 Cover 27
Pest Control Book 1 Spine Label 28
Pest Control Book 2 Cover 29
Pest Control Book 2 Spine Label 30
Other Programs Manual Cover 31
Other Programs Manual Spine Label 32
Receiving Manual Cover 33
Receiving Manual Spine Label 34
Shipping Manual Cover 35
Shipping Manual Spine Label 36
Manual Tab Section Labels 37
Chapter 4 Book 1: Hazard Analysis Critical Control Point (HACCP) Program 39
Program Type: Required 39
HACCP Program Planning鈥擳heory 41
HACCP Program Planning鈥擨mplementation 44
Book 1: Section 1 45
HACCP Overview 45
Book 1: Section 2 46
Process Flows 46
Book 1: Section 3 46
Product Description 46
Book 1: Section 4 47
Hazard Analysis 47
Chemical Risk Analysis 48
Example 49
Microbiological Risk Analysis 50
Example 53
Physical Risk Analysis 54
Examples 55
Allergenic Risk Analysis 55
Example 57
Book 1: Section 5 57
Critical Control Point Determination 57
Example 1 60
Example 2 60
Example 3 61
Book 1: Section 5a 61
Control Limit Establishment 61
Corrective Actions 62
Book 1: Section 6 62
HAACP Plan Summary Sheet 62
Example 63
Book 1: Section 7 63
Verification 63
Book 1: Section 8 64
Auditing 64
Book 1: Section 9 65
Training 65
Supplemental Materials 66
General Overview 67
Development and Implementation Team Roster 70
HACCP Team Meeting Attendance 71
Supplier Data Sheet 72
Program Description Worksheet 73
Process Flow Master List 74
Process Flow Template 75
Risk Assessment Worksheet for Chemical Risk Analysis 76
Risk Assessment Worksheet for Microbiological Risk Analysis 77
Risk Assessment Worksheet for Physical Risk Analysis 78
Risk Assessment Worksheet for Allergens Risk Analysis 79
Product/Process Control Point Evaluation Worksheet 80
HACCP Plan Summary Chart 81
HACCP Team Yearly Auditing Meeting Attendance 82
Verification Documentation 83
Examples 84
Supplier Data Sheet 85
HACCP Principle 1 86
Process Flow for Chopped Product A 86
Process Flow for Baked Product A 87
Product Description Worksheet Complete 1 88
Product Description Worksheet Complete 2 89
Chemical Risk Analysis Complete 90
Microbiological Risk Analysis Complete 91
Physical Risk Analysis Complete 92
Allergens Risk Analysis Complete 93
Product/Process Control Point Evaluation Worksheet Complete 1 94
Product/Process Control Point Evaluation Worksheet Complete 2 95
Product/Process Control Point Evaluation Worksheet Complete 3 96
HACCP Plan Summary Chart 97
Chapter 5 Quality Control Program: Overview 99
Theory 99
Application 99
Examples 100
Supplemental Material 101
Quality Control Program: General Overview 102
Quality Monitoring Scheme Examples 107
Quality Monitoring Scheme Examples 108
Chapter 6 Organizational Chart 113
Program Type: Required 113
Theory 113
Application 113
Supplemental Materials 115
Organizational Chart 116
Chapter 7 Good Manufacturing Practices Program 117
Program Type: Required 117
Theory 117
Application 128
GMP Standards 128
Daily Line Check Sheet 131
Supplemental Materials 133
Sanitation Standard 1 134
Sanitation Standard 2 135
Sanitation Standard 3 136
Sanitation Standard 4 137
Sanitation Standard 5 138
Sanitation Standard 6 139
Sanitation Standard 7 140
Sanitation Standard 8 141
Sanitation Standard 9 142
Sanitation Standard 10 143
Sanitation Standard 11 144
Sanitation Standard 12 146
Sanitation Standard 13 147
Sanitation Standard 14 148
Verification Documentation of GMP Standards Training 149
Good Manufacturing Rules 150
Verification Documentation of Employee GMP Annual Review 152
Good Manufacturing Rules: Visitors 153
GMP Audit Procedure/Schedule 155
Good Manufacturing Program 156
Chapter 8 Pest Control Program 157
Program Type: Required 157
Theory 157
Sanitation 158
Mechanical Control 158
Cultural Control 159
Biological Control 159
Chemical Control 159
Application 164
Examples 164
Supplemental Materials 165
Rodent and Pest Control Program 166
Compensation Worksheet 168
Pest Control Contract Example 169
Commercial Applicator License 鈥?Company 171
Certificate of Insurance 172
Label Example 1-3 173
MSDS Example 1-3 177
Plant Diagram Example 184
Rodent/Pest Inspection Form 185
Commercial Applicator License 鈥?Technician 186
Pest Control Service Report Example 187
Chapter 9 Allergen Program 189
Program Type: Required 189
Theory 189
Application 192
Supplemental Materials 194
Risk Analysis Worksheet for Allergen Food Hazards 195
Allergen Information Request Form 196
Allergen Inclusion Chart 198
Daily Plant Sanitation Inspection Form 199
Allergy Testing Form 200
Allergen Testing Program: Initial Training Verification 201
Allergen Testing Program: General Overview 202
Chapter 10 Weight Control Program 205
Program Type: Required 205
Theory 205
Application 206
Examples 207
Supplemental Materials 208
Weight Control Program Overview 209
Weight Control Chart 210
Examples 211
Weight Control Chart Example 212
Chapter 11 Inspection Program 213
Program Type: Required 213
Theory 213
Application 215
Supplemental Materials 217
Inspection Team Roster 218
Monthly Inspection Form 219
Internal Inspection Program: General Overview 220
Daily Plant Sanitation Inspection Form 222
Chapter 12 Sanitation Program 223
Program Type: Required 223
Theory 223
Application 229
Supplemental Materials 231
Master Sanitation Schedule 232
Master Sanitation Schedule: Daily Production 235
Master Sanitation Schedule: Daily Non-Production 236
Master Sanitation Schedule: Weekly Master 237
Master Sanitation Schedule: Monthly Master 238
Master Sanitation Schedule: Yearly, Quarterly, Semi-Yearly 239
Sanitation Procedure Template 240
Sanitation Procedure Training Verification 241
Sanitation Program General Overview 242
Master Sanitation Schedule: Daily Production 243
Master Sanitation Schedule: Daily Non-Production 244
Master Sanitation Schedule: Weekly Master 245
Master Sanitation Schedule: Monthly Master 246
Chapter 13 Metal Detection Program 247
Program Type: Required 247
Theory 247
Placement 247
Size 248
Testing 248
Rejection 249
Application 250
Supplemental Materials 252
Metal Detection Program: General Overview 253
Metal Detector Operation 255
Metal Detection Sheet 257
Foreign Material Investigation Log 258
Metal Detection Training Verification 259
Chapter 14 Regulatory Inspection Program 261
Program Type: Required 261
Theory 261
Application 264
Supplemental Materials 265
Regulatory Inspection Program: General Overview 266
Chapter 15 Lot Coding Program 269
Program Type: Required 269
Theory 269
Application 271
Supplemental Materials 273
Lot Coding Program: General Overview 274
Lot Code Explanation 275
Chapter 16 Customer Complaint Program 277
Program Type: Required 277
Theory 277
Application 280
Supplemental Materials 281
Customer Complaint Form 282
Customer Complaint Flow Diagram 283
Customer Complaint Log 284
Customer Complaint Program: General Overview 285
Chapter 17 Receiving Program 287
Program Type: Required 287
Theory 287
Application 289
Supplemental Materials 290
Receiving Log 291
Receiving Log Directions 292
Verification Documentation: Receiving Ingredient/Packaging Training 294
Receiving Program: General Overview 295
Chapter 18 Shipping Program 297
Program Type: Required 297
Theory 297
Application 298
Supplemental Materials 299
Shipping Container Inspection Log 300
Shipping Log Directions 301
Shipping Program: General Overview 302
Chapter 19 Specification Program 303
Program Type: Optional 303
Theory 303
Raw Material Specifications 303
Processing Specifications 304
Finished Goods Specifications 304
Application 305
Raw Material Specification 305
Finished Goods 305
Supplemental Materials 306
Ingredient Specification 307
Finished Product Specification 309
Certificate of Compliance 310
Chapter 20 Recall Program 313
Program Type: Required 313
Theory 313
Application 317
Supplemental Materials 322
Recall Program Overview 323
Recall Communication 326
Emergency Recall Notification List 327
Raw Material Recall Sheet 328
Finished Product Recall Sheet 329
Effectiveness of Product Recall Sheet 330
Chapter 21 Supplier Certification Program 331
Program Type: Required 331
Theory 331
Application 333
Supplemental Materials 336
Continuing Food Guarantee 337
Request for Evidence of Insurance鈥擵endors 338
Supplier Risk Categorization Sheet 339
Ingredient Supplier and Co-Packer Quality and Safety Survey 340
Ingredient Supplier and Co-Packer Quality and Safety Survey 341
GMP Checklist 342
Food Safety Audit Report 348
Summary of Audit Findings 350
Food Safety/GMP Rating Analysis 351
Food Safety Systems 352
Food Safety and GMP Assessment Rating System 368
Supplier Certification Program: General Overview 369
Supplier Data Sheet 370
Chapter 22 Hold/Defective Material Program 371
Type of Program: Required 371
Theory 371
Application 373
Supplemental Materials 374
Hold Notification 375
Release Notification 376
Destruction Notification 377
Hold Log 378
Release Log 379
Destruction Log 380
Hold/Defective Material Program Cover 381
Hold/Defective Material Program Spine Label 382
Manufacturing Deviation Report 383
Hold/Defective-Material Program: General Overview 384
Hold Tag 386
Chapter 23 Glass, Hard Plastic, and Wood Program 387
Type of Program: Required 387
Theory 387
Application 388
Supplemental Materials 390
Glass/Plastic Inspection Chart 391
Verification Documentation: Glass, Plastic, and Wood Training 392
Glass, Hard Plastic, and Wood Control Program: General Overview 393
Chapter 24 Loose-Material Program 395
Program Type: Required 395
Theory 395
Application 397
Supplemental Materials 398
Color Scheme Chart 399
Loose-Material Control Training Verification 400
Loose-Material Program: General Overview 401
Chapter 25 Microbiology Program 403
Program Type: Optional 403
Theory 403
Application 405
Supplemental Materials 406
Microbiology Program: General Overview 407
Microbiological Testing Log 408
Chapter 26 Security/Biosecurity Program 409
Program Type: Required 409
Theory 409
Management 409
Human Element鈥擲taff 411
Human Element鈥攖he Public 412
Facility 413
Operations 414
Application 414
Supplemental Materials 416
Security Program: General Overview 417
Security/Biosecurity Training Verification 420
Key Check Out Check In Log 421
Visitor Sign In Sheet 422
Visitor Sign In Log Cover 423
Visitor Sign In Log Spine Label 424
Chapter 27 Kosher Program 425
Program Type: Optional 425
Theory 425
Application 426
Supplemental Materials 427
Receiving Kosher List 428
Chapter 28 Organic Program 431
Program Type: Optional 431
Theory 431
Application 434
Supplemental Materials 436
Organic Formulation Submission Form 437
Chapter 29 Environmental Responsibility Program 439
Program Type: Optional 439
Theory 439
Management 439
Hazardous Materials 440
Wastewater 440
Hazardous Waste Handling 440
Air Emissions 440
Waste Management 440
Application 441
Supplemental Materials 442
Environmental Policy 443
Environmental Checklist 444
Chapter 30 Environmental Testing Program 447
Program Type: Optional 447
Theory 447
Application 450
Supplemental Materials 451
Environmental Testing Program: General Overview 452
Chapter 31 Outside Audits 459
Program Type: Optional 459
Theory 459
Chapter 32 Social Responsibility Program 463
Program Type: Optional 463
Theory 463
Application 464
Supplemental Materials 465
Social Responsibility Statement 466
Chapter 33 Continuing Food Guarantee Program 467
Program Type: Required 467
Theory 467
Application 467
Supplemental Materials 469
Continuing Food Guarantee 471
Food and Drug Guarantee 472
Chapter 34 Contract Laboratory Testing Program 473
Program Type: Optional 473
Theory 473
Application 474
Supplemental Materials 475
Chain of Custody 476
Chapter 35 Record Keeping 477
Program Type: Optional 477
Theory 477
Application 477
Chapter 36 Other Forms 479
Program Type: Optional 479
Theory 479
Application 479
Supplemental Materials 480
Confidentiality Agreement 481
Nonconforming Material Report 483
Log of Work-Related Injuries and Illnesses 483
Summary of Work-Related Injuries and Illnesses 485
Injuries and Illnesses Incident Report 486
Credit Application 487
Carrier Seal Policy 489
GMO Inquiry Letter 490
Extended Nutritional Information Inquiry Form 491
Halal Inquiry Letter 492
Affidavit for Ingredients 493
Broker Agreement 494
Index 501
The Author xix
Preface xxi
Chapter 1 Introduction
Top-Down Quality Management 3
The Cost of Quality 5
The Role of Management in Quality Control 6
Chapter 2 Quality: Role and Function 11
The Role of Quality 11
Establishing the Standards or Baseline 11
Measuring Compliance against the Baseline 12
Reporting Noncompliance 13
Sharing the Experience 14
The Quality Control鈥揚roduction Relationship 14
The Secretive and Compartmentalized Relationship 15
The Divisive or Adversarial Relationship 15
The Conciliatory Team-Building Relationship 15
The Quality Control鈥揤endor Relationship 16
The Quality Control鈥揅ustomer Relationship 17
The Quality Control鈥揜egulatory Agency Relationship 18
Chapter 3 Quality Control Systems Development Overview 19
HACCP Manual Cover 23
HACCP Manual Spine Label 24
Quality Control Manual Cover 25
Quality Control Manual Spine Label 26
Pest Control Book 1 Cover 27
Pest Control Book 1 Spine Label 28
Pest Control Book 2 Cover 29
Pest Control Book 2 Spine Label 30
Other Programs Manual Cover 31
Other Programs Manual Spine Label 32
Receiving Manual Cover 33
Receiving Manual Spine Label 34
Shipping Manual Cover 35
Shipping Manual Spine Label 36
Manual Tab Section Labels 37
Chapter 4 Book 1: Hazard Analysis Critical Control Point (HACCP) Program 39
Program Type: Required 39
HACCP Program Planning鈥擳heory 41
HACCP Program Planning鈥擨mplementation 44
Book 1: Section 1 45
HACCP Overview 45
Book 1: Section 2 46
Process Flows 46
Book 1: Section 3 46
Product Description 46
Book 1: Section 4 47
Hazard Analysis 47
Chemical Risk Analysis 48
Example 49
Microbiological Risk Analysis 50
Example 53
Physical Risk Analysis 54
Examples 55
Allergenic Risk Analysis 55
Example 57
Book 1: Section 5 57
Critical Control Point Determination 57
Example 1 60
Example 2 60
Example 3 61
Book 1: Section 5a 61
Control Limit Establishment 61
Corrective Actions 62
Book 1: Section 6 62
HAACP Plan Summary Sheet 62
Example 63
Book 1: Section 7 63
Verification 63
Book 1: Section 8 64
Auditing 64
Book 1: Section 9 65
Training 65
Supplemental Materials 66
General Overview 67
Development and Implementation Team Roster 70
HACCP Team Meeting Attendance 71
Supplier Data Sheet 72
Program Description Worksheet 73
Process Flow Master List 74
Process Flow Template 75
Risk Assessment Worksheet for Chemical Risk Analysis 76
Risk Assessment Worksheet for Microbiological Risk Analysis 77
Risk Assessment Worksheet for Physical Risk Analysis 78
Risk Assessment Worksheet for Allergens Risk Analysis 79
Product/Process Control Point Evaluation Worksheet 80
HACCP Plan Summary Chart 81
HACCP Team Yearly Auditing Meeting Attendance 82
Verification Documentation 83
Examples 84
Supplier Data Sheet 85
HACCP Principle 1 86
Process Flow for Chopped Product A 86
Process Flow for Baked Product A 87
Product Description Worksheet Complete 1 88
Product Description Worksheet Complete 2 89
Chemical Risk Analysis Complete 90
Microbiological Risk Analysis Complete 91
Physical Risk Analysis Complete 92
Allergens Risk Analysis Complete 93
Product/Process Control Point Evaluation Worksheet Complete 1 94
Product/Process Control Point Evaluation Worksheet Complete 2 95
Product/Process Control Point Evaluation Worksheet Complete 3 96
HACCP Plan Summary Chart 97
Chapter 5 Quality Control Program: Overview 99
Theory 99
Application 99
Examples 100
Supplemental Material 101
Quality Control Program: General Overview 102
Quality Monitoring Scheme Examples 107
Quality Monitoring Scheme Examples 108
Chapter 6 Organizational Chart 113
Program Type: Required 113
Theory 113
Application 113
Supplemental Materials 115
Organizational Chart 116
Chapter 7 Good Manufacturing Practices Program 117
Program Type: Required 117
Theory 117
Application 128
GMP Standards 128
Daily Line Check Sheet 131
Supplemental Materials 133
Sanitation Standard 1 134
Sanitation Standard 2 135
Sanitation Standard 3 136
Sanitation Standard 4 137
Sanitation Standard 5 138
Sanitation Standard 6 139
Sanitation Standard 7 140
Sanitation Standard 8 141
Sanitation Standard 9 142
Sanitation Standard 10 143
Sanitation Standard 11 144
Sanitation Standard 12 146
Sanitation Standard 13 147
Sanitation Standard 14 148
Verification Documentation of GMP Standards Training 149
Good Manufacturing Rules 150
Verification Documentation of Employee GMP Annual Review 152
Good Manufacturing Rules: Visitors 153
GMP Audit Procedure/Schedule 155
Good Manufacturing Program 156
Chapter 8 Pest Control Program 157
Program Type: Required 157
Theory 157
Sanitation 158
Mechanical Control 158
Cultural Control 159
Biological Control 159
Chemical Control 159
Application 164
Examples 164
Supplemental Materials 165
Rodent and Pest Control Program 166
Compensation Worksheet 168
Pest Control Contract Example 169
Commercial Applicator License 鈥?Company 171
Certificate of Insurance 172
Label Example 1-3 173
MSDS Example 1-3 177
Plant Diagram Example 184
Rodent/Pest Inspection Form 185
Commercial Applicator License 鈥?Technician 186
Pest Control Service Report Example 187
Chapter 9 Allergen Program 189
Program Type: Required 189
Theory 189
Application 192
Supplemental Materials 194
Risk Analysis Worksheet for Allergen Food Hazards 195
Allergen Information Request Form 196
Allergen Inclusion Chart 198
Daily Plant Sanitation Inspection Form 199
Allergy Testing Form 200
Allergen Testing Program: Initial Training Verification 201
Allergen Testing Program: General Overview 202
Chapter 10 Weight Control Program 205
Program Type: Required 205
Theory 205
Application 206
Examples 207
Supplemental Materials 208
Weight Control Program Overview 209
Weight Control Chart 210
Examples 211
Weight Control Chart Example 212
Chapter 11 Inspection Program 213
Program Type: Required 213
Theory 213
Application 215
Supplemental Materials 217
Inspection Team Roster 218
Monthly Inspection Form 219
Internal Inspection Program: General Overview 220
Daily Plant Sanitation Inspection Form 222
Chapter 12 Sanitation Program 223
Program Type: Required 223
Theory 223
Application 229
Supplemental Materials 231
Master Sanitation Schedule 232
Master Sanitation Schedule: Daily Production 235
Master Sanitation Schedule: Daily Non-Production 236
Master Sanitation Schedule: Weekly Master 237
Master Sanitation Schedule: Monthly Master 238
Master Sanitation Schedule: Yearly, Quarterly, Semi-Yearly 239
Sanitation Procedure Template 240
Sanitation Procedure Training Verification 241
Sanitation Program General Overview 242
Master Sanitation Schedule: Daily Production 243
Master Sanitation Schedule: Daily Non-Production 244
Master Sanitation Schedule: Weekly Master 245
Master Sanitation Schedule: Monthly Master 246
Chapter 13 Metal Detection Program 247
Program Type: Required 247
Theory 247
Placement 247
Size 248
Testing 248
Rejection 249
Application 250
Supplemental Materials 252
Metal Detection Program: General Overview 253
Metal Detector Operation 255
Metal Detection Sheet 257
Foreign Material Investigation Log 258
Metal Detection Training Verification 259
Chapter 14 Regulatory Inspection Program 261
Program Type: Required 261
Theory 261
Application 264
Supplemental Materials 265
Regulatory Inspection Program: General Overview 266
Chapter 15 Lot Coding Program 269
Program Type: Required 269
Theory 269
Application 271
Supplemental Materials 273
Lot Coding Program: General Overview 274
Lot Code Explanation 275
Chapter 16 Customer Complaint Program 277
Program Type: Required 277
Theory 277
Application 280
Supplemental Materials 281
Customer Complaint Form 282
Customer Complaint Flow Diagram 283
Customer Complaint Log 284
Customer Complaint Program: General Overview 285
Chapter 17 Receiving Program 287
Program Type: Required 287
Theory 287
Application 289
Supplemental Materials 290
Receiving Log 291
Receiving Log Directions 292
Verification Documentation: Receiving Ingredient/Packaging Training 294
Receiving Program: General Overview 295
Chapter 18 Shipping Program 297
Program Type: Required 297
Theory 297
Application 298
Supplemental Materials 299
Shipping Container Inspection Log 300
Shipping Log Directions 301
Shipping Program: General Overview 302
Chapter 19 Specification Program 303
Program Type: Optional 303
Theory 303
Raw Material Specifications 303
Processing Specifications 304
Finished Goods Specifications 304
Application 305
Raw Material Specification 305
Finished Goods 305
Supplemental Materials 306
Ingredient Specification 307
Finished Product Specification 309
Certificate of Compliance 310
Chapter 20 Recall Program 313
Program Type: Required 313
Theory 313
Application 317
Supplemental Materials 322
Recall Program Overview 323
Recall Communication 326
Emergency Recall Notification List 327
Raw Material Recall Sheet 328
Finished Product Recall Sheet 329
Effectiveness of Product Recall Sheet 330
Chapter 21 Supplier Certification Program 331
Program Type: Required 331
Theory 331
Application 333
Supplemental Materials 336
Continuing Food Guarantee 337
Request for Evidence of Insurance鈥擵endors 338
Supplier Risk Categorization Sheet 339
Ingredient Supplier and Co-Packer Quality and Safety Survey 340
Ingredient Supplier and Co-Packer Quality and Safety Survey 341
GMP Checklist 342
Food Safety Audit Report 348
Summary of Audit Findings 350
Food Safety/GMP Rating Analysis 351
Food Safety Systems 352
Food Safety and GMP Assessment Rating System 368
Supplier Certification Program: General Overview 369
Supplier Data Sheet 370
Chapter 22 Hold/Defective Material Program 371
Type of Program: Required 371
Theory 371
Application 373
Supplemental Materials 374
Hold Notification 375
Release Notification 376
Destruction Notification 377
Hold Log 378
Release Log 379
Destruction Log 380
Hold/Defective Material Program Cover 381
Hold/Defective Material Program Spine Label 382
Manufacturing Deviation Report 383
Hold/Defective-Material Program: General Overview 384
Hold Tag 386
Chapter 23 Glass, Hard Plastic, and Wood Program 387
Type of Program: Required 387
Theory 387
Application 388
Supplemental Materials 390
Glass/Plastic Inspection Chart 391
Verification Documentation: Glass, Plastic, and Wood Training 392
Glass, Hard Plastic, and Wood Control Program: General Overview 393
Chapter 24 Loose-Material Program 395
Program Type: Required 395
Theory 395
Application 397
Supplemental Materials 398
Color Scheme Chart 399
Loose-Material Control Training Verification 400
Loose-Material Program: General Overview 401
Chapter 25 Microbiology Program 403
Program Type: Optional 403
Theory 403
Application 405
Supplemental Materials 406
Microbiology Program: General Overview 407
Microbiological Testing Log 408
Chapter 26 Security/Biosecurity Program 409
Program Type: Required 409
Theory 409
Management 409
Human Element鈥擲taff 411
Human Element鈥攖he Public 412
Facility 413
Operations 414
Application 414
Supplemental Materials 416
Security Program: General Overview 417
Security/Biosecurity Training Verification 420
Key Check Out Check In Log 421
Visitor Sign In Sheet 422
Visitor Sign In Log Cover 423
Visitor Sign In Log Spine Label 424
Chapter 27 Kosher Program 425
Program Type: Optional 425
Theory 425
Application 426
Supplemental Materials 427
Receiving Kosher List 428
Chapter 28 Organic Program 431
Program Type: Optional 431
Theory 431
Application 434
Supplemental Materials 436
Organic Formulation Submission Form 437
Chapter 29 Environmental Responsibility Program 439
Program Type: Optional 439
Theory 439
Management 439
Hazardous Materials 440
Wastewater 440
Hazardous Waste Handling 440
Air Emissions 440
Waste Management 440
Application 441
Supplemental Materials 442
Environmental Policy 443
Environmental Checklist 444
Chapter 30 Environmental Testing Program 447
Program Type: Optional 447
Theory 447
Application 450
Supplemental Materials 451
Environmental Testing Program: General Overview 452
Chapter 31 Outside Audits 459
Program Type: Optional 459
Theory 459
Chapter 32 Social Responsibility Program 463
Program Type: Optional 463
Theory 463
Application 464
Supplemental Materials 465
Social Responsibility Statement 466
Chapter 33 Continuing Food Guarantee Program 467
Program Type: Required 467
Theory 467
Application 467
Supplemental Materials 469
Continuing Food Guarantee 471
Food and Drug Guarantee 472
Chapter 34 Contract Laboratory Testing Program 473
Program Type: Optional 473
Theory 473
Application 474
Supplemental Materials 475
Chain of Custody 476
Chapter 35 Record Keeping 477
Program Type: Optional 477
Theory 477
Application 477
Chapter 36 Other Forms 479
Program Type: Optional 479
Theory 479
Application 479
Supplemental Materials 480
Confidentiality Agreement 481
Nonconforming Material Report 483
Log of Work-Related Injuries and Illnesses 483
Summary of Work-Related Injuries and Illnesses 485
Injuries and Illnesses Incident Report 486
Credit Application 487
Carrier Seal Policy 489
GMO Inquiry Letter 490
Extended Nutritional Information Inquiry Form 491
Halal Inquiry Letter 492
Affidavit for Ingredients 493
Broker Agreement 494
Index 501
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